Ceramic Guide Pin

Brand Name
3X Ceramic Parts
Material Type
Blue Zirconia , White Zirconia , Silicon Nitride , Alumina Ceramic
MOQ
3 pcs each model
Specification
standard or customized
Color
blue , white , black
Surface finish
Normal or polished
Application
Welding Technology
Main Property
Long Service Life

3X Ceramic Parts Company provide different material of Ceramic Guide Pin:

Silicone Nitride Guide Pin, Welding Pin

Nano Zirconia blue ceramic guide pin , raw material imported from Germany

China produced Blue Zirconia Ceramic material

ZTA material

White Zirconia Ceramic material 

Alumina Ceramic Material

Regular Dimension of Ceramic Guide Pin:

M4, M5, M6, M8, M10, M12, M14 Ceramic Cetering Pin

caramic guide pin dwg

Nano Blue Zirconia Ceramic Guide / Welding Pin Properties :

Blue 3Y-TZP products are made of nano zirconia material with very low sinter temperature (1350 ℃) to full density ( >6.01g/ cm3) ,  with fine and small crystal size , such 3Y-TZP ceramics have extremely high bending strength ( > 1200 Mpa ) and toughness (12MPam1/2 ), which is nearly twice than normal zirconia ;

Yttrium element distribute in crystal homogeneously, which make this nano 3Y-TZP can stable in hot and

Humidity environment for a long time to keep the mechanical property and unlike normal 3Y-TZP ceramic crack because of “ low temperature aging ”

Benefits of nano blue zirconia guide pin :

In order to meet the growing demand for welding processes, we deliberately introduced nano-blue zirconia raw materials imported from Germany in 2013, using advanced hot isostatic pressing and sintering (HIP) and CNC grinding, supplemented by diamond polishing. The nano-welding locating pin and the limit pin with high precision, high strength, high toughness, high wear resistance, high corrosion resistance and high temperature resistance are prepared, and the durability is 40 times of that of the steel. It is the pin of the Japanese KCF material. More than double.

The locating pin of the nano-zirconia material exhibits the advantages of ultra-high performance when directly contacting the welding material:

-Extremely high wear resistance, the wear is more than three times that of steel in the same environment; Good rigidity and good shape retention. During use, even if there is a large impact force, deformation will not occur;

- Never stick to slag. Due to the unique non-wetting properties of the nano-ceramics, the spattered slag will not stick to the pins during the welding process, and no cleaning or other treatment is required.

 - non-conducting, electrically insulating, the voltage can reach millions of volts without breaking through the conduction;

- It can withstand extremely high working temperatures. It still shows excellent stability when the temperature reaches 1200 °C. More importantly, the material has very good thermal shock resistance, that is, the temperature is short during welding. It will rise to seven or eight hundred degrees or above, or it will naturally cool in the air after welding, and the material will not break.

At the same time, in order to facilitate the service to customers, I offer a large number of standard solutions, including:

- welding centering pin;

- limit pin;

- positioning pin;

- electrode assembly;

- bolt head insulation sleeve;

- welding fixture assembly;

- MIG/MAG welding protection nozzle.

 For different welding equipment, we also offer different solutions:

- Provide a shorter type of centering pin for manual feed mode;

- Provide a longer type of centering pin for automatic feed mode;

- Provides a long neck-type centering pin for the special construction of the hat nut;

 - Provide welding pins for customer non-standard equipment, which can be customized according to drawings and samples.

Ceramic Guide /Welding Pin Different Material Comparison Datasheet :

Material Comparison Datesheet
Material Property Unit 99.7% Alumina ZTA ZrO2 ( Y-PSZ ) ZrO2 NANO  ( 3Y- PSZ) Si3N4
Color   ivory white White Blue grey
Density g/cm 3.9 4.1 6.0 6.0 3.2
Bending Strength MPa 390 600 1300 1300 750
Compressive Strength MPa 3900 3600 3000 3000 2500
E-Modulus GPa 390 350 205 205 320
Impact Strength MPa m1/2 5.2 7.5 12 12 6.7
Weibull Modulus   12 18 25 25 15
Vickers Hardness HV0.5 2000 1600 1150 1150 1650
Thermal Expansion 10-6 K-1 5.5-8.4 6.0-8.6 10 10 3.4
Thermal Conductivity W/mK 28 18 <2 <2 22
Thermal Shock Resistance — T℃ 280 320 280 280 550
Max.Operating Temperature 1700 1000 1000 1000 1000
Specific Resistance at 20℃ cm > 1015 >1015 >1010 >1010 >1011
Dielectric Strength KV/mm 30       20
M4,M5,M6, M8, M10, M12 Silicon Nitride Guide Pin standard size
Drawings Material Model Specification
      D d L R r E  
  Silicon Nitride 3X-SN1-M4 12 4.8 6.5 11.5 1 6.24  
3X-SN1-M5 5.8 8.5 15.75 1 5.37
3X-SN1-M6 6.8 11 24.7 1.5 4.5
3X-SN1-M8 8.8 12.5 22.31 1.5 2.77
3X-SN1-M10 16 10.8 14 28.86 2 4.5
3X-SN1-M12 12.8 17 27.77 2 2.77
Drawings Material Model Specification Remark
      D d d1 R L I E
  Silicon Nitride 3X-SN2-M4 12 4.8 3 1.5 5.5 2 6.24
3X-SN2-M5 5.8 4 2 2 1.5 5.37
3X-SN2-M6 6.8 4.8 2.4 2.4 1.5 4.5
3X-SN2-M8 8.8 6.5 3.25 3.25 2 2.77
3X-SN2-M10 16 10.8 8.6 4.3 4.3 2 4.5
3X-SN2-M12 12.8 10.6 5.3 5.3 4 2.77
Drawings Material Model Specification
      D d d1 L I R r
  Silicon Nitride 3X-SN3-M4 12 4.8 3 9 2 16.25 1
3X-SN3-M5 5.8 4 9 1.5 15.58 1.5
3X-SN3-M6 6.8 4.8 11 1.5 51.83 1.5
3X-SN3-M8 8.8 6.5 12.7 2 16.95 1.5
3X-SN3-M10 16 10.8 8.6 14 2 16.12 2
3X-SN3-M12 12.8 10.6 17 4 11.3 3
Drawings Material Model Specification
      L1 L2 L3 D1 D2 D3 R
  Silicon Nitride 3X-SN4-M5 19.5 5 4 10 5.7±0.1 4±0.1 2
3X-SN4-M6 22 5 5.2 10.5 6.8±0.1 4.9±0.1 2.5
3X-SN4-M8 24 5 5.2 11.5 8.6±0.1 6.7±0.1 3.4
3X-SN4-M10 25 5 5.5 13.5 10.3±0.1 8.5±0.1 4.3

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